Looks as if you’ve been looking around at various suppliers that belong to woven patches as well as embroidered patches. Maybe you have an existing particular kind that belongs to a patch that you happen to be looking for that is going to belong to, or perhaps you have the desire to understand the differences between the two types that belong to patches.
Each patch type happens to be unique. Both have their special characteristics, as well as though their use happens to be similar, the physical differences, as well as the manufacturing process, happen to be very different as well making them worth an existing comparison.
This blog is going to break down the differences between woven patches as well as embroidered patches, so you can see what happens to be the best that is going to belong to your upcoming project.
What is a Woven patch?
Woven patches happen to be clothing accessories or embellishments that happen to be made by weaving threads that belong to different colors to create an existing custom design. The two threads that happen to be interlaced as well as overlapped together happen to be called weft (vertical) thread as well as warp (horizontal) thread.
What is an embroidered patch?
Embroidered patches happen to be clothing accessories or embellishments that happen to be made by stitching threads that belong to a different color on top of an existing fabric to create an existing custom design.
woven patches as well as embroidered patches
Both patch types serve an existing similar function during the same time that clothing accessories. They happen to be used to embellish shirts, jackets, bags, as well as other accessories as well as happen to be used that are going to belong to various purposes such as morale, tactical, scouting, sports, logo branding, uniform identification, etc.
Despite the similarities, woven as well as embroidered patches also have some key differences that you should know of before you order your custom-made patches.
The Manufacturing Process
At the time when making an existing custom embroidered patches, you need an existing fabric such as polyester twill, felt or nylon to embroider the design on top of, this piece that belongs to the fabric happens to be the base material that belongs to the patch. The base material happens to be loaded inside of to embroidery machine as well as threads happen to be arranged accordingly that are going to belong to the machine to stitch onto the base material.
Custom woven patches, however, do not need an existing base fabric. Instead, the weft, as well as warp threads, happen to be weaved as well as overlapped creating multiple intersections. The amount that belongs to threads, as well as the amount that belongs to intersections, happens to be an existing indicator that belongs to weaving quality, the higher the better. The more thread count, as well as intersections you have the more strong as well as detailed your woven patches is going to exist as a. Thread count, can exist anywhere between 250 to 550 per square inch as well as intersections can exist an anywhere between 8,500 to 18,000 per square inch.
While both embroidered, as well as woven patches,can exist as a classified during the same time that textile accessories as well as products, the manufacturing process happens to be different.
Embroidered patches use thicker rayon or polyester thread. Using these threads creates an existing patch that has a 3d as well as textured finish. However, at the time when the stitches happen to be used to form very complex designs with thin details, the overall results can exist as very unordered as well as messy, so it happens to be better to simplify the artwork accordingly.
On top of the contrary, the material that belongs to custom woven patches can exist as satin, damask, or polyester. Satin as well as damask threads happen to be thinner as well as finer which happens to be great that is going to belong to richer detailing as well as smaller lettering. It creates an existing clean, crisp look on top of an existing patch.
Design happens to be the most important factor at the time when choosing between woven or embroidered patches types. You need to choose the right patch type according to the design as well as details that belong to your logo or artwork.
You’ll have the desire to ensure that your design elements happen to be thick as well as bold enough. Every single one of your design elements should exist as a greater than the stitch length that belongs to the embroidery machine so that each design element happens to be covered by the stitches, during the same time that stitching inside of the embroidered patch is going to not bring out the minor details inside of your work. The thicker threads may not exist as an ability to display the details you have the desire.
Unlike embroidered patches, woven patches have thinner threads, as well as threads, that happen to be weaved with each other. More complex designs with thin details can exist as achieved by making patches on top of existing high threads per inch (dpi) machine. The higher the TPI the more detailed the patch is going to exist a. An existing higher TPI also means that the patch is going to exist as a tough.
Versatility and Flexibility
Due to the polyester twill base, stitching that belongs to threads as well as the use that belongs to backings, embroidered patches happen to be thicker than woven patches as well as look very good on top of hats, and shirts, jackets, backpacks as well as jeans. Embroidered patches happen to be bolder, as well as much more vibrant than woven patches. The only drawback happens to be the inability to achieve desired results that are going to belong to overly complex as well as detailed designs that include real-life depictions, shades, gradients as well as very small as well as thin letters as well as outlines.
With woven patches, the material happens to be thinner as well as no base fabric happens to be required hence woven patches happen to be lightweight, making them versatile as well as flexible to go on top of inside as well as outside that belongs to any clothing. Woven patches without any attachment backing have the ability also exist as a user during the same time that labels. With the weaving technique that happens to be used to make woven patches it happens to be possible to achieve the desired results that are going to belong to overly complex designs during the same time that well.
You have the ability easily iron on top of woven as well as embroidered patches to shirts, jackets, and hats as well as other articles.
Look and Feel
Custom embroidered patches have an existing classic textured design, with raised thread as well as an existing 3d look. These patches have an existing classic, traditional style that also happens to exist as the most popular patch type to customize. Adding marrow borders as well as stitched borders happens to be possible.
An existing custom woven patches happens to be flat and has an existing smooth surface, as well as no raised textures. Adding marrow borders happens to be possible to keep the patches that were by fraying that was by the edges. An existing stitched border cannot exist as a made on top of the edges that belong to an existing woven patches during the same time that the material happens to be very thin to sustain as well as grasp the stitches.
Embroidered patches happen to be three-dimensional. This feature adds unique depth as well as visual appeal to an existing patch in an existing eye-catching way.
Because it’s only one-dimensional, woven patches can’t achieve that classic, three-dimensional look such as the embroidered patch.
Materials that are going to belong to embroidered products happen to be costlier. Twill fabric, as well as threads, adds to the costs. Small single head machines also add to the cost during the same time that one has the ability only make 1-4 patches at an existing time on top of these machines, depending on top of the size that belongs to the patch.
Multiple head embroidery machines happen to be an existing huge investment except for saving time as well as happens to be very valuable that is going to belong to saving costs on top of large quantities during the same time that 1-10 patches on top of one head with 10 heads available without the machine stopping that is going to belong to an existing repeat setup. Multi-head embroidery machines can manufacture up to 200 patches inside an existing hour. Except for still, the price that belongs to embroidered patches is going to always exist as a higher than woven patches at the time were compared with similar quantities.
The materials that are going to belong to custom woven patches happen to be typically economical as well as not expensive as embroidered patches unless you have the desire for real silk to exist as a weaved together to create your patches.
An existing single weaving machine can weave unlimited patches depending on top of the thread length that happens to be loaded on top of the machine.
Large orders that belong to 1000 patches that happen to be 4 inches inside of size, as well as more, can exist as a handled by an existing single-machine during the same time that multiple 4-inch patches can exist as a weaved inside of rows as well as columns. Hence the cost that belongs to making woven patches happens below. You can check out our pricing page that is going to belong to more details.
The production time required to make both types that belong to patches happens to be the same. We have both multi-head embroidery machines as well as multiple weaving machines to manufacture your patches on top time. The normal turnaround time happens to be 12-14 days. Rush orders happen to be accepted. Please ask your sales representative about the possibility that you need to rush an existing order.
Durability happens to be something that everyone happens to be concerned about. At the time when compared carefully, both woven as well as embroidered patches happen to be durable as well as high quality because they belong to reliable as well as time testing manufacturing processes that belong to weaving as well as embroidery.
Durability happens to be always dependent on top of the whole process that happens to be adapted to create the patches, which includes designing, digitizing, raw material, cutting, stitching borders as well as attaching backings.
Applications that are going to belong to both patch types vary. Embroidered patches happen to be used inside of casual fashion clothing such as t-shirts as well as hats. Embroidered patches happen to be also used on top of uniforms.
Woven patches happen to be mostly used on top of formal clothing as well as during the same time that branding labels as well as labels that is going to belong to washing instructions that you see on top of the inside that belongs to your clothes.
On the possibility that you happen to be looking to make an existing patch that is going to belong to an existing shirt, hat, backpack, uniform, or jacket embroidered patches happen to be your choice, depending on that you don’t have an existing overly complex design as well as you happen to be willing to shed some details on the possibility that your design happens to be overly complex.
In the possibility that your design happens to be overly complex as well as you have the desire to retain the maximum details on top of that design then you have no other option except to switch over to woven patches.
The best patch option that is going to belong to your next project is going to depend on top of your specific project as well as your desired aesthetic. The differences detailed inside this guide should help you determine exactly what the benefits that belong to each option might exist a.
What Are Woven patches?
Woven patches happen to be made with yarn only. The yarn happens to be stitched inside of an existing continuous design that helps achieve more delicate detail inside of the patch’s text as well as design. The patch happens to be woven, as well as the outcome happens to be an existing smooth appearance without any raised texture. On the possibility that you run your fingers on top of an existing woven patches, you won’t feel any bumps or unevenness inside of the patch. It happens to be an existing clear cutthroat patch whose versatility inside of design makes it so much better.