There are multiple ways to print designs on t shirts, jerseys, and apparel. Who wouldn’t love to get their own creation, photograph, specific phrase, or name on a piece of clothing to wear around? One popular way to print images is through simulated process printing, which allows for halftones of colors to encompass a design. While there are alternative ways for printing t shirt designs, the simulated color process screen printing has a number of advantages.


Simulated process printing is one popular technique for getting images and designs on specific areas of clothing, such as t-shirts, hoodies, jerseys, hats, aprons, and more. This simulated process screen printing puts emphasis on the use of halftones of ink colors to capture the colors of the original design. The sim process, as it is sometimes called, can be done with both lighter and darker shades of clothing.


The advantages of simulated process t-shirt printing include the image coming out bold, realistic, and detailed. Spot colors are used but blended together with halftones and gradients to maximize the visual. This makes for a vibrant image or design on the article of clothing. Because the simulated process printing method can be used for both darker and lighter shades of any color clothing, this process is one of the most commonly used for t shirt printing.

Simulated Color Process
Simulated Color Process

The beginning of the sim process starts with the design or image being separated. This helps all colors be identified. When it come to design, the image can be as creative or as simple as needed. Some sports teams need jerseys that require letters, names, and/or numbers to be printed. Others create their own images, lines, drawings, and more.


The Sim Process is different than the CMYK color print process because the simulated process printing may result in a heavier feel and CMYK only prints on white clothing items. While CMYK can be used for pictures or color images, the simulated process printing can be done for printing colorful images on any color of clothing.


At Capital Screen Printing, we dedicate our time to creating and transferring your ideal design on your choice of apparel. From designed hoodies to printed t-shirts, Capital Screen Printing provides a multitude of personalized designs for articles of clothing. Have you tried out your t-shirt design in our Design Studio on our site? Create your own shirt online and then contact us at Capital Screen Printing to bring your design to life on a t-shirt

Simulated Color Process Screen Printing

Simulated Color Process has similarities to the 4CP, however it is designed to parent nicely on darker clothes. Unlike the translucent inks applied in four color process, ordinary high opacity plastisol covers the darkish clothes better and produces greater colourful pics. It’s additionally now no longer limited to 4 unique colours (CMYK) so some of the shades now no longer available in four color process (orange and brighter reminder green for example) are regularly reproduced by the use of Simulated Process. Most of the garment printing visible now a days is finished the use of simulated printing. It gives a wider colour gamut and extra vibrant colours. Because the separations are a fairly complicated method, they require years of coaching. We outsource all our separations to Dot-Tone-Designs in Orlando FL. The paintings is completed manually and takes hours to finish (a number of our award winners took 8-10 hours to separate!). Skilled labor on the planet-class stage is expensive consequently the easier designs begin at $35 and may go as excessive as $500 for the very quality grade, excessive colour count separations. Gabriel over at Pierced Heart got here up with this complex design/image we printed for his new spring collection of t-shirts. It’s a three colour simulated process screen printed image.

Simulated Color Process Screen Printing is only a way of printing photorealistic pics whilst keeping off the fine Four Color Process (CMYK) separations. CMYK is limiting since it can usually only be used on light-coloured clothes. Simulated Process Screen Printing can be a greater superior method wherein we use specific halftones of more than one ink colours to recreate the colours inside the unique design. This process differs from CMYK therein the inks are strong opaque colours generally printed on darkish-coloured shirts. Because the shirt’s colours are usually darkish, a simulated manner usually requires the usage of a white below the base to form the colours pop. We use Simulated Process as it works properly on darker clothes like black, brown, darkish gray, or military and consequently the effects are terrific. We are ready to gain unique shading and image-realistic prints whilst nonetheless the use of soft, water-primarily based totally inks main to beautiful detail with a informed retail fine appearance and feel. This project changed into printed on a 100% cotton American Apparel tee with only colours on three 225 mesh S thread screens from Murakami. The print includes a white under base, top grey, and top white. We were pleased with the intensity and saturation we have been ready to achieve.

What is the difference between Four Color Process (CMYK) and Simulated Process Screen Printing?

Four-Color printing, also spoken as CMYK, basically performs constant approach that your inkjet printer does, mixing the four colors, Cyan, Magenta, Yellow, and Key (Black) to provide full-color pictures as against spot color images. Four Color method usually is best once written on white or pale shirts. For full-color images on dark shirts, we have a tendency to suggest the Simulated method Screen Print process. Simulated Color Process method Screen Printing is like CMYK on steroids and is capable of producing photo-realistic images with a high quantity of detail. It uses ancient spot colors, however blends them throughout a four-color process manner, simulating full-color images. This method works alright on each light-weight and dark-colored garments.

Need Photorealistic Printing on Black Shirts? Consider Simulated Process Screen Printing for best results

Simulated printing may be a term that is frequently used but not always defined. Our interpretation of the term may be a print that appears to be full printing — which creates a full- color effect using halftones of cyan, magenta, yellow and black (CMYK) — but isn’t.

A simulated color process picture appears to have been printed in four- color halftones, but it’s printed with still numerous specific essay colors are demanded for that image. The colors may change from image to image, and thus the inks generally are opaque. The image — if designed and separated duly — are frequently published in any color, including black.


To catch up on the point gain that is essential with the cloth screen printing, the first RGB train must be converted and acclimated to permit the inordinate gain. Not only do the separations need to be acclimated but the press production crew features a set of veritably strict parameters to limit the dot gain to absolutely the minimum. Numerous variables affect the success of the print. Specific guidelines commanding substrate, mesh pressure, mesh count, line screen, squeegee pressure, squeegee sharpness, and udometer or contact and essay brand are just a couple of. The very fact that we’re publishing with plastisol (which is basically plastic dribbles suspended in a clear base) does not allow us to realize the translucency of lithe process inks.

4 color printing on t-shirts can bring frustrating production runs by chasing the color, trying to balance the halftones, and eating up hours on press without good results. When the graphic has further secondary and tertiary colors than primary colors, it will be veritably delicate to balance the halftones to realize the clean greens, browns, purples, and neutral grays with no obvious color shift. In utmost cases spot color bumps are added to the 4 color process separation to help achieve the red, green, and neutral argentine to match the first art. Possibly a Simulated color process print with only 4 defenses will bring the maximum volume or relatively 10 or 12 color jobs thanks to the time and energy involved in publishing it. Also, 4 color process prints will generally come short of the close color match and sprightliness that a simulated process spot color print is probably going to realize.

Simulating PANTONE Colors on Colored Substrates

anyone who has tried to match spot colors when printing on colored substrates knows that the method presents colorful unique challenges. Still, incorporating a couple of key suggestions can bring great results. This text looks at why these challenges live and the way to approach overcoming them.

In present’s world, it’s going to be hard to imagine, but there was a time when a printer, asked to match color, could only describe that color using descriptive terms like bright red, medium green, or a generally known color like “ Coke red.” Also, within the early 1960s, the PANTONE Company developed a color matching system that has been took up by designers and printers. It took dates for each printer and designer to accumulate a PANTONE formulation book. Once they did, everyone had a numerical system to designate common spot colors, which now no 1, 700, or further. For numerous printers, the challenge now’s to match those colors.

Utmost printers use the PANTONE matching system when opting and printing spot colors. A maturity of the colors within the PANTONE formula companion are translucent, primarily thanks to the limited essay deposit attainable with neutralize lithography. This suggests some of the white book substrates are generally showing through the color, leading to a cleaner, lustrously colors. Once the substrate being published on is no longer white, printers must move far down from translucent inks. In doing so, the clean, bright characteristics of the colors within the PANTONE guide could also be lost.

The goal is to realize a similar appearance

The word “match” means, for one thing, to be equal or nearly like another. For numerous printers, the anticipation is for his or her published color to be original because of the PANTONE color chip the client has supplied. PANTONE books are nearly like the other industrial product, made to a suitable forbearance. This suggests every book is not precisely the same, but it’s reasonable to hope that the color within the printer’s book is going to be nearly like the client’s book.

It’s important to know how a PANTONE formula companion is produced. These books are published by the offset lithography process on# 1 grade 100# gloss text stock (for the carpeted books), and high grade 80# textbook stock (for the uncoated books). The offset process applies one among the thinnest layers of essay within the printing world. This suggests the ink layer is thin enough – and therefore the color is translucent enough – that it’s largely told by the paper it’s printed upon.

One of the explanations PANTONE books undergoes updates is changes to the paper used. The newest PANTONE guides state that the paper used will contain optic brighteners, appearing brighter under certain lighting conditions. The optic brighteners may have an influence on spectrophotometer readings of the paper and thus the color thereon. Basically, this suggests that, when trying to match a PANTONE color but not publishing offset inks on paper, the thing should be to urge commodity nearly like the color – not a particular match. The color differences will likely transcend ink deposit if using screen, pad, or inkjet printing. The vehicle, colors, and kind of ink could also be different, taking printers further far down from achieving a particular matic.


• High-end, high-detailed artwork, and graphics.

• Detail capture maintains an immense level of details (resolution of image and LPI).

• Flexibility: Print on any color of the garment due to a white base.

• Fast printing times with potential flashing across all garment types, which you cannot do for CMYK printing.

• Vivid expanded color values due to using specific spot colors to achieve an expanded tonal spectrum.

• Greatly expands the user’s ability to service client needs.

• Works with water-based inks, PVC-free inks, discharge, plastisol inks, and discharge underlay technique.

• Soft hand


• While the barrier to entry is low, printers do need to educate themselves by finding information online or connecting with screen printing experts and practicing the technique.

• It’s not ideal for reproducing fine text or sharp, vector-like edges.